Industry
Food · Beverage · Pharma
Real-time OEE plus quality, hygiene, and batch history for filling and packaging lines
Standardize equipment data from high-mix filling and packaging lines to build real-time OEE, and keep quality and hygiene data — temperature, CIP, batches — as time-series history. Proven with Lotte Chilsung's smart-factory platform and real-time OEE build-out.
A day on a food, beverage, or pharma line is a series of changeovers. Speed and yield shift with every product switch — real-time OEE makes those losses visible, and temperature, cleaning, and batch records give you evidence when quality questions or audits come. PlantPulse® brings a data foundation proven on beverage filling plants.
A Challenges
Losses hidden by frequent high-mix changeovers
Manually tallied OEE — no fair comparison across products and shifts
Paper-based hygiene data such as temperature and CIP cycles
The burden of data history for GMP deviation investigations and audits
B How PlantPulse helps
Unified line collection
Fillers, packers, and labelers are collected and standardized over 42 protocol drivers.
Real-time OEE and loss breakdown
Availability, performance, and quality split in real time, compared per product and shift — with product-specific rated speeds.
Quality & hygiene history
Temperature, pressure, and CIP cycles stored as time series, so quality issues get answered with data.
Batch & environment history
Equipment history per batch plus environmental signals like temperature, humidity, and differential pressure — evidence for deviation investigations and audits.
Early anomaly detection
AI anomaly detection catches signs like filling-pressure or speed drift before a stop.
Instant floor boards
Line OEE boards and stoppage dashboards built with Studio and published to floor TVs.
42
industrial protocol drivers
A·P·Q
real-time OEE breakdown
24/7
quality · hygiene · batch history
3–8%p
OEE improvement (estimate)
C Where it applies
Availability, performance, and quality data collected in real time across a high-mix filling line, with OEE computed and monitored per line.
Lotte Chilsung smart-factory platform · real-time OEE build-out
Speed and yield compared before and after changeovers, with stop reasons tied to equipment signals to track top losses.
Changeover and stoppage losses made visible
Cleanroom temperature, humidity, and differential-pressure signals stored with equipment data as per-batch history, cutting deviation-investigation time.
An audit-ready data history foundation
C Outcomes
- OEE up 3–8%p (estimate)
- Changeover losses made visible
- Quality, hygiene, and batch data on record
D Related products
D FAQ
Does it cover HACCP and GMP-related data?
Temperature, pressure, CIP, and environmental signals are stored as time series and available for queries and reports. PlantPulse doesn't run certification audits for you, but it provides the data history those audits require.
Is OEE meaningful on lines with frequent product changes?
Performance is computed against product-specific rated speeds, so comparisons stay fair per product and shift even on high-mix lines.
How does it split responsibilities with our MES?
PlantPulse owns equipment-data collection, standardization, and the OEE layer; work orders and results sync both ways with your MES over REST APIs.