Solution
Smart Factory
Standardize and unify data from mixed equipment and lines to raise overall equipment effectiveness (OEE) and quality in real time.
A smart factory doesn't start with a grand system — it starts with standardized equipment data. Once every signal on the line lands on a single asset model, OEE, quality, and execution management stack on top of it in order. PlantPulse® covers that journey from the first step to floor apps in one flow.
A Challenges we solve
Equipment data siloed across vendors and generations
OEE tallied by hand, always late
Slow root-cause tracing for quality issues
A gap between MES/ERP plans and floor execution data
B Key capabilities
Heterogeneous collection
42 protocol drivers and OPC-UA standardize every machine on the line in one pass.
Real-time OEE
Availability, performance, and quality aggregated live to surface losses instantly — true OEE that reflects shifts and planned stops.
AI root-cause diagnosis
Anomaly detection and the knowledge graph trace quality and stoppage causes fast.
Standard asset model
ISA-95 hierarchy and ontology align lines, equipment, and tags so every team shares one data definition.
Work-order integration
Order status and production counts aggregate automatically from equipment data, syncing both ways with MES/ERP over REST APIs.
Instant floor apps
Tell the Studio agent what you need — OEE boards and work-order screens deploy to TVs and tablets.
C How it works
Collect
Edge gathers every equipment signal and production count over 42 industrial protocols.
Standardize
ISA-95 hierarchy and ontology organize lines, equipment, and tags into one asset model.
Monitor & analyze
Real-time OEE and quality metrics aggregate while AI flags anomalies and causes.
Execute & scale
Studio floor apps and MES integration manage execution, scaling from a pilot line to the whole plant.
42
industrial protocol drivers
8ms
edge collection latency
A·P·Q
real-time OEE breakdown
3–8%p
OEE improvement (estimate)
D Where it applies
Standardized collection across a high-mix filling line, with real-time OEE and loss breakdown per line.
Lotte Chilsung smart-factory platform · OEE build-out
Sorters, conveyors, and other logistics equipment unified on a single OT data platform.
Samsung Electronics logistics-center OT platform build-out
Production counts standardized across mixed-vendor equipment for fair line-to-line OEE comparison.
Standardized collection across heterogeneous lines
C Outcomes
- OEE up 3–8%p (estimate)
- 90% faster situation awareness
- Faster quality response
D Related products
D FAQ
We already run an MES — what changes?
PlantPulse doesn't replace your MES. It reinforces the collection, standardization, and OEE layers on real equipment data, exchanging work orders and results both ways over REST APIs.
We have a lot of legacy equipment. Is that OK?
42 protocol drivers (LS, Mitsubishi MELSEC, Modbus, and more) read legacy PLCs directly, and we design sensor retrofits for machines with no signals.
Where should we start?
Start with a single-line pilot: real-time OEE stands up in weeks, then scale line by line and plant by plant after validation.