Solution
MES/ERP Integration
Synchronize live plant data with MES, ERP, and QMS in both directions using 150+ REST APIs and no-code Flow connectors for databases and APIs. From recipe download to production reporting, remove the manual bridge between IT and OT.
PlantPulse does not replace your MES or ERP. It is the real-time integration layer between them — standardizing plant data upward and delivering upstream instructions safely downward.
A Challenges we solve
Manual data entry between MES/ERP and equipment
Different asset and item code systems per system
Delayed, error-prone recipe and work-order downloads
Late production and quality reporting
B Key capabilities
Open REST APIs
Expose tags, assets, history, alarms, and work orders to upper systems through 150+ V5 APIs.
No-code Flow integration
Deliver MES recipes down to PLCs without code using DB-poll, API-call, and script-transform nodes.
Bidirectional writes
Forward upstream instructions safely to equipment via OPC-UA and PLC write forwarding.
Master-data alignment
The ontology asset model unifies per-system equipment and item codes into one reference model.
Event stream sharing
Share plant events as streams with upper systems via a messaging broker, MQTT, and Sparkplug B.
End-to-end history
Keep execution history across downloads and reports for audit and traceability.
C How it works
Connect
Link equipment (42 protocols), business databases, and REST APIs with connectors.
Standardize
Map per-system code schemes with the ontology into a single reference model.
Synchronize
Flow automates recipe downloads and production reporting in both directions, in real time.
Verify
Execution history and alarms surface gaps and errors immediately for reprocessing.
150+
open REST APIs
42
plant protocols
minutes
recipe download lead time
0
manual re-entry target
D Where it applies
Flow polls MES batch recipes, writes them to line PLC tags automatically, and verifies the result.
Manual recipe delivery removed
Distribute ERP work orders per line and report production actuals and equipment status in real time.
Real-time production closing
Link QMS quality dispositions to floor alarms and andon to contain defective lines immediately.
Faster quality response
C Outcomes
- Manual re-entry and transcription errors removed
- Recipe and work-order lead time cut to minutes
- Real-time production and quality reporting
D Related products
D FAQ
Do we have to replace our MES or ERP?
No. PlantPulse is an integration layer, not a replacement. Keep your systems and delegate plant-data standardization and bidirectional sync.
Which systems and databases can it integrate with?
Any system exposing REST APIs, major commercial and open-source databases over JDBC, and event links via a messaging broker or MQTT.
How long does an integration take?
A single-system integration with standard connectors typically takes a few weeks, depending on code-mapping scope and interface count.
See it live on real operating screens
A 30-minute demo walks you from ingest to AI. Check the fit for your plant with an expert, right away.